Custom Electric Skateboards

Before acquiring my driver's license, I purchased an electric skateboard to serve as my primary means of transportation. After some time with the off-the-shelf skateboard, I started to feel that it lacked the power and range I desired. That's when I decided to embark on a project to build my own. Using tools like CAD, 3D printing, CNC machining, and other prototyping technologies, I was able to make customizations and produce various parts of the board myself.

Custom Drivetrain:

I began by planning and sketching the drivetrain components to ensure they fit with the existing skateboard frame. CAD software helped me visualize the design and address potential issues. This digital modeling process allowed me to refine my design.

Once the design was finalized, I turned to 3D printing and CNC machining to bring it to life. I used 3D printing for intricate and lightweight parts and CNC machining for precision-cut metal components. After some the design and manufacturing work was complete, I assembled the custom drivetrain, which included upgraded motors, gears, and belts. The result was a skateboard with improved acceleration and top speed, giving me the power I desired for my daily commutes.

Custom Batteries:

The heart of any electric skateboard is its battery, and I knew that to achieve the extended range I wanted, I needed to create a custom battery solution. This part of the project required an understanding of electrical engineering and safe handling of lithium-ion cells. I began by selecting high-quality lithium-ion cells known for their energy density, ability to supply sustained amperage, and longevity. These cells were arranged and connected to maximize capacity while remaining compact and lightweight. Safety was a priority, so I implemented protection and monitoring systems to prevent issues. To house the custom battery pack, I designed a durable enclosure using CAD software, utilizing 3D printing to create it. This ensured a secure fit to the skateboard's frame while protecting the battery. The result was a custom battery pack that significantly increased the skateboard's range while providing a reliable and safe power source for my daily commutes.

Complete skateboards:

Customizing drivetrains and batteries was just part of the picture. Eventually I grew tired of modifying off the shelf skateboards and began building them from scratch.

I began by selecting a deck shape and size that suited my riding style. Then, I chose components such trucks and wheels giving me a baseline chassis to design the powertrain and battery around. From there I would design an enclosure, build a suitable battery pack, and integrate the battery and motor together using an ESC (electronic speed controller). Designing and building these complete skateboards was a satisfying experience. In the end, my personal project to upgrade my electric skateboard allowed me to develop and showcase my skills in design and fabrication, resulting in a skateboard that was uniquely mine. Riding my custom electric skateboard fills me with a unique sense of accomplishment.